Sell Automatic Sealing Cardboard Box Machine

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CATALOGUE
I. INSTALLATION DRAWING
II. DRAWINGS OF INSTALLATION FILM ROLLER AND MANUAL OPERATION ON SHRINKING MACHINE
III. FUNCTION AND USAGE SCOPE
IV. TECHNICAL PARAMETERS
V. OPERATION INSTRUCTION
VI. INSTALLATION AND ADJUSTMENT
VII. OPERATION ON THE MACHINE
VIII. STOP MACHINE
IX. REPAIR AND MAINTENANCE
X. REPLACEMENT DRAWING
XI. KNIVES REPLACEMENT DRAWING
XII. ADJUSTMENT DRAWING FOR WIND VOLUME
XIII. ANALYSIS ON BROKEN AND SOLUTION





























PX-BZJ100 TYPE AUTOMATIC WITH-TRAY HEATING SHRINKING PACKING MACHINES INSTALLATION DRAWING





































SPECIAL REMARKS:(please read the follows before using and operate it strictly compliance with them. )
DANGER!
Leave the repairment and maintenance to professinal technician (esp. on electrical part) . Before adjusting every part, turn off all air and make them clear or it will injure workers. (please refer to electrical route circuit. )
When the machine is under production condition, the workers must stay within safe area required. Especially pay more attention that the hands can not reach the below of seal-and-cut unit. Or it is very dangerous.
When the power is turned off or motor stops working, please bring the objects out of the channel of shrinking machine. Or the shrinkable film will be melted because of the over temperature and the fire disaster will be brought in. (please refer to the MANUAL VIBRATION DRAWING ON SHRINKING MACHINE)
III. FUNCTION AND USAGE SCOPE:
The machine is siutable for combined packing of foddstuff, cans, cigarette and wine, tea, medicine, arts and crafts, cosmetic, electric appliances, transportation equipments, wooden articles and so on.
The machine adopts the advanced industrial programmable PC to control. . It can pass the signals exactly and quickly and then indicate sub-system to work in order.
The machine can move flexibly, and it is easy to operate. It cost little power and occupies small area.
The machine adopt several-heat shrinkable film packing. It is proofwater, again-break and is easy to see the packed object.
The shrinking machine adopts frequency regulater to control motor reduce-speed unit. So the speed is adjustable and work stably. Meanwhile it make use of wisdom temp. -controller to create auto fixed-temp. control. So the several shrinking film in different sizes can work best.
IV. TECHNICAL PARAMETERS:
Bagging machine:

item PX-BZJ100 REMARK
SIZE(mm) As per design LxWxH
POWER 380V 50HZ
Kw 2.3 (exclude power for air pump)
MOTOR 0.042x2 0.2x1
AIR PRESSURE(mpa) 0.6Mpa
Capacity(bags/hour) 900-1080 15-18bags/min.






Shrinking machine:

ITEM PX-BZJ80 REMARK
Packing size (mm) As per design LxWxH
Power 3 phrases 5 lines 50HZ
Kw 28
Temperature 0-200ο C
speed 0.5-12m/min
V. OPERATION INSTRUCTION:
Turn on the power on the plate. The following will appear on the touch-screen.
PEIXIN PACKING MACHINE
059522458789
ENTER

1. Operate manually
Press ENTER button, there will be the following screen:
Auto Bagging Sealing and Heat-shrink Machine RETURN

AUTO MANUAL TEST EXAMINE DATA
Press MANUAL button, there will be the following screen:
MANUAL OPTION RETURN

HEAT-SHRINK MACHINE BAGGING MACINE

Press HEAT-SHRINK MACHINE button under the MANUAL OPERATION screen, there will be the following screen:
HEAT SHRINKING MACHINE UP
HOT-WIND FAN: START STOP

TEMP. -CONTROL: START STOP

DOWN
Press DOWN button, there will be the following screen:
HEAT SHRINKING MACHINE UP
TRANSMIT BELT: START STOP

COLD-WIND FAN: START STOP

DOWN

If you want to start the shrinking machine, you must press the hot-wind START button first, and then the temperature controller button. The heating temperature is decided by the quality of shrinking film. It is usually at 1700. And the max alarming level is fixed at 00. When you want to stop working, please press the TEMP. -CONTROLLER STOP button. And make the transmit belt work at the high speed when the temperature of shrinking machine is 400. Then reduce the speed of transmit belt. Finally press the STOP button of transmit belt and button for hot-wind STOP.
Press BAGGING MACHINE button under the MANUAL OPERATION screen, there will be the following screen:
SEALER FOR BAGGING MACHINE RETURN
MANUAL SEALING AND CUTTING
REPAIR
Just like MANUAL SEALING AND CUTTING button, press the MANUAL SEALING AND CUTTING button and it will complete the program of sealing, cutting and other actions.
The purpose of REPAIR button on the touch-screen is to fix and adjust the machine, under normal case, we should not touch it. Please leave it to the experienced technicians. When you enter into 1234, all the data and keyboard will disappear automatically. Then when you press the REPAIR button again, the fixing page will appear again. In the situation, all parts can work seperately. The fixing page is as follows:
SEALER FOR BAGGING MACHINE UP
TRANSMIT BELT : START STOP
STACKING: FORWARD BACKWARD DOWN
Press DOWN button, there will be the following screen:
SEALER FOR BAGGING MACHINE UP
SEALING CYLINDER : UP DOWN
CUT-FILM CYLINDER: UP DOWN DOWN
2. AUTO OPEARTION:
Press AUTO button, there will be the following screen:
AUTO OPERATION
PACKAGE AMOUNT: 1234567890
BACK STOP
In AUTO OPERATION, conveying motor can work normally. The packed amount is appeared on the touch-screen and if the power is turned off, the data will not be changed. If you need to account from the beginning, please press BACK button. Now if the packing thing touch the checking sensor, the machine will finish stacking, wrapping, filming, cutting film shrinking and so on. If you want to stop the AUTO OPERATION, please press STOP button.

3. CHECKING
The CHECK button on function-option page is to check if the machine works normally. If you press the button, the machine can finish the stacking, seal-cut and so on.
4. EXAMINATION
Press the EXAMINE button, the picture will appear as follows;
DATA DESIGN RETURN

MOTOR OVER HEAT

BACK
If alarm rings, alarming signal will also appear on the picture. When the problem is solved, please press BACK button, the machine will be ok.
5. PUTIN DATA
Press DATA button on the manual, ENTER CODE and one keyboard will appear. Please enter into code 1234 and then press DATA button.
DATA DESIGN
HEATING 0.35
RETURN
BEFORE HEATING 0.10
AFTER HEATING 0.10

The shrinking film in different thickness and different materials needs different temperatures. In normal case, we can adjust the regulating button on the SOLID FREQUENCY REGULATER to make it. But in special case, we can adjust the data under the DATA PAGE. The time before heating is to guarantee the tight shrinking result around the objects so that it is easy to cut the shrinking film. The time range is 01 second and the time is designed as 0.1 second before dispatch on factory. Heating time ranges from 0 to 1 second and it is designed as 0.4 second before dispatch on factory. The time after heating is 01 second and the designed time is 0.1 second. The purpose to design the code is that the operator to adjust all data according to the actual situation and others are not allowed to revise the data. When the machine is not under working condition for over half an month, please check all the data again.
VI. INSTALLATION AND ADJUSTMENT
1. The power for 3 phase, 5 wires and AC 380V is required. The voltage is allowed to fluctuate within 5%. If the fluctuation range is too large, please increase stable power.
2. The pressed air power is required. It should not be less 0.6 Mpa.
3. The ground level for installation of the equipment should be flat and smooth.
4. Please combine the auxiliary convey frame and the end part of shrinking machine. Then adjust the adjustable standings. And adjust the plate on the transmit part of bagging machine just like the installation drawing.
5. The mechanical part must connect the ground. The resistance should be less than 10 ohm.
6. Please pay attention that all the connections for power and air should be clear.
1) . Please check the units in electrical box, in order to make sure that the machine can work well.
2) Please check the heating wire and glue tape in the seal-cut unit. The sticking things on the heating wire can not be cleared by the sharp tools.
3) Please check the pressed air is about 0.60.7 Mpa.
4) Please check if the main control switch is on the position of ON.
5) Check the two PAUSE buttons.
6) Please check all the electric-photo switch is on the right position.
7) When the film is packed correctly, please press the seal-cut button
8) Press the CHECK button on the touch-screen, it can finish the stacking, sealing and cutting program.
9) Press the START button for conveying belt, motor should work and the direction of conveying chain should be in right way.
10) Press the PAUSE button, any mechanical action should be stopped. Attention! If the cylinder is pushing now, it should be changed into back-shrink action.
11) Please move the upper lower convey-film floating frame away the beginning position. The convey-film motor will turns and return to the beginning position. The motor will stop then.
VII. START AND OPERATION
Before working, the shrinking machine should reach the idea temperature. Then the bagging machine can work under auto operation condition and so it can shrink later. The green signal can turn on under auto condition and the red signal can be on if the alarm rings. And the machine can stop automatically. Then seek the alarming information under the EXAMINE page. When the problem is solved, press the BACK button and it can start again.
If there is some emergency, the machine will return back to the beginning condition.
VIII. STOP THE MACHINE
1. When the machine finish production, all the packed things have been sealed and there are no packed things on the conveying chain, stop the bagging machine auto operation. Make sure that there are no packed things in the shrinking machine and then change the page into the shrinking machines manual operation. And stop the temperature control first, accelerate the convey belt on the shrinking machine to the highest speed. When the temperature inside decrease to the common level and then reduce the speed of convey belt. Then cut off the conveying, hot-wind, cold-wind. Finally turn off the bagging machine, general power and air power.
2. Clear machine: clear the chain-board on conveying and sticking things on wet band of shrinking machine. Then clear the pushing board and guide-material hand so that it can avoid the normal work of sticking things.
IX. REPAIRATION AND MAINTENANCE
1. maintenance knowledge
1) All maintenance will be carried out on the condition that the power and air are turned off and the pressure meter will be on the position of 0.
2) The users are not allowed to unload the electrical appliances and change the circuit. If some items are broken, please inform us its item NO. so that we help you to replace them.
3) If there is some dust and something dirty on the electric-photo switches, please use soft cloth to clean it.
4) Please clean the waste on the seal-cut part, so that it will not affect the seal-cut result.
5) The motor will be checked per five months and add some lubrication oil.
6) The guarantee period is half a year after despatch. During the period, if the breakdown is caused by the quality, the manufacturer will repair free of charge. But if it is caused by not correct handling, all the fixing charge will be borned by the user.
2. The adjustment method on the lubricator
1) Adjustment on pressure: rotate the rotating button, in clockwise direction is to increase the pressure but in anti-clockwise is to reduce. Then return the button.
2) Putting out water: water will be put out automatically without air pressure. But if there is air pressure, please rotate the putout-water button.
3) Adding oil: Please unload the six-angle button.
3. Unloading adjustment; When you adjust or replace the parts, please turn off the power and air, and make the pressure to 0 position.
1) REPLACING HEATING WIRE
a. unload the fixed board for heating wire.
b. Cut two pieces in the length of 30mm, just same as the length of seal-cut unit.
c. Loosen the half-circle tightened spring on the ends of the seal-cut unit. And loosen the screws on the ends and clean the waste wire.
d. Put the new wire through the tighten spring and tighten the screw on the end of the wire. Then pull the wire to the other end. Please tighten the half-circle tightened spring and the pressure should not be too large. In order to avoid to damage the heating wire and its serving life. Please refer to the replacement drawing for heating wire.
Supply Capacity
50~60boxes/min
Weight
0.4t