Baby Diaper Machine(Full-Servo)
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PXNK-BABY DIAPER PRODUCTION LINE (SERVO Type)
One. Main Technical Parameter:
1. Designed Production Speed: 240m/min (about 600 PCS for small size)
2. Stable Production Speed: 200 m/min (about 500 PCS for small size)
3. Power: 380V, 50Hz
4. Machine Capacity: 200Kw(excluding power of glue applicators) (set temporarily)
5. Wasted Products Rate: <=2% (exclude the circumstances when glue applicator breaks down or exchange material)
6. Overall Size (Exclude crusher, stacker) ( L X W X H m) : 24m X 2.6M X 3.1m (set temporarily)
7. Products Specification (LXW) : There are S, M, L, XL four specifications.
Two. Basic Assembling Unit:
1. Slip type crusher can take untreated pulp, semi-treated pulp and treated pulp with long-distance button to adjust wood pulp supplying amount.
2. Cotton core is molded in single net wheel, cotton core consists of two tissue paper with one ply wood pulp in the center.
3. SAP and wood pulp are mixed with SAP spraying amount adjusted by long-distance button.
4. Embossment is conducted on cotton core with embossing pattern normally in lozenge type. Moreover, embossment shape can be produced as per clients request.
5. It is lining with ADL.
6. Cotton core is cut off by cutter.
7. With protection-leakage unit
8. With elastic waistline unit.
9. With left and right waist tape adding unit to adjust the gap to incorporate with the different widths of L, M, S of products.
10. With frontal tape unit.
11. Narrow P. E. film and wild N. W. are glued together as backsheet.
12. Machine is with elastic rubber band unwinding unit, among them, four PCS of elastic bands are equipped in two sides of cotton core, while two PCS of elastic bands are equipped in two sides of protection-leakage.
13. Products are with arc-cutter. The material for cutting roller is America D2.
14. Products are vertically folded, cut and molded after compressing.
15. Products are horizontally tri-folded or two folded.
16. With dust-collecting system.
17. Whole machine is adopted with PPC servo control system, servo motor, decelerator and the driving method consisting of synchronous belt (all together 32 servo motors) .
Three. Other accessories:
1. Five sets of tension control system. There is one set each for P. E. film, hydrophobic N. W. , hydrophilic N. W. , ADL and bottom N. W. The central unwinding is conducted by servo motor
2. 8 sets of PEIXIN edge-rectifiers. There are two sets in hydrophobic N. W. fabric; while each set for P. E. film, hydrophilic N. W. , ADL, ostensible material feeding, elastic waistline and bottom N. W. .
3. Five sets of auto material splicing system, There is one each for P. E. film, hydrophobic cloth, hydrophilic cloth, ADL and bottom N. W.
4. Computerized control system ( PLCworkmanship control machineservo motor control system)
5. The button devices are scattered by sections, each button device has the urgent-stop button.
6. Temperature setting is conducted by temperature controller.
7. The auto / manual switch for each material splicing or material using up can be materialized on the screener or on the button device.
8. There is manual switch for H. M. applicator on the screener, meanwhile the H. M. applicator can auto stop spraying and scraping the glue when the main machine stop working.
9. The amount of SAP can be set on the screener.
10. The amount of wood pulp supplying can be set on the screener.
11. The output for one shift or total output can be shown on the screener.
12. Auto get rid of rejected products during splicing material.
13. Auto inspect and stop machine when one of materials is breaked.
14. Turning up or slowing down the speed of main machine can be set on the screener. The speed of main machine during working time can be shown on the screener.
15. Auto stop machine when electric parts break down with auto displaying the result of breakdown.
16. Equipped with manual switch for rejecting product.
Four. Electric Assemble Part and Others
1. PLC are of Japan Mitsubishi.
2. Low-voltage electric parts are Siemens brand.
3. Converyer belt is of Habsit brand.
4. Bearings on main working parts are of Japan NTN or NSK brand.
5. Synchronous belts are Japan Unita brand.
6. Tem-controller is of Japan Omron.
7. Electric heating parts are Taiwan Xiyi brand.
8. The pneumatic parts are Taiwan AIRTAC brand.
9. Electric-collecting ring is USA Mercotec brand.
10. Servo control system is of Mitsubishi.
Five. Quotation of equipment:
1. Price: FOB XIAMEN USD
2. This price includes one set of air-compressor. (Capacity: 0.9 Cu) .
3. German BST edge-rectifiers 8 sets
4. Price is on basis of FOB Xiamen. Freight should be born by buyer, or buyer also can appoint seller to arrange the delivery.
5. Payment terms: please refer to other relative documents.
Six. Axial machine (Has included on the machine quotation) .
1. American Nordson brand H. M. applicators (the machine should be equipped with four sets of H. M. applicators, which should comply with the production. )
2. Air-compressor one set
Seven. Spare parts with machine
1. arc-cutter, one piece for each size
2. Flat cutter one set
3. Other breakable parts several PCS
4. Operation manual
Eight. After-sales service
1. One year guarantee, service for ever
2. Offer spare parts at favorable price
Night. Other attention notes
1. Contract is invalid until receiving down payment from buyer.
2. Delivery time begins when receiving the down payment and confirming the sample.
Remark: this contract attachment is varied as per the specific machine the client requires.