Sell PM-PIEMME Line for Wall and Roof sandwich panels

PM-PIEMME Line for Wall and Roof sandwich panels You May Also Be Interested In: air heat exchangers automatic valves guillotine shears pressure reducers sandwich panels
PM-PIEMME Line for Wall and Roof sandwich panels with Mineral Wool (MW) and Rigid Polyurethane Foam (PUR) insulation


Three different panel types are manufactured in PUR insulation, namely wall visible join, wall hidden join and roof. Each of these panels can be produce either in type A  micro ribbed finish or in type B  micro corrugated finish.

The roll formers can accommodate sheet thickness from 0,3  1,2 mm. Facing materials used to date include plain galvanized steel shear, coated galvanized steel sheet in variety of pain finishes (polyester, PVF2, PVC) , plain aluminum, coated aluminum, plain stainless steel, coated stainless steel. At client request protective plastic film can be applied to the panel faces, either internal or external.

7 Panels are produced in thickness 40  100 mm in 10 mm increments. The laminator is however designed to accommodate thickness up to 200 mm. Length: 2000 mm  15000 mm

Panels with MW insulation are manufactured in two different types, namely wall visible join and roof. The production variations outlined for PUR panels apply also to MW panels.
MW panels can be manufacturer with either glass wool or rock wool insulation up to a maximum density of 150kg/m3 and thickness from 40  100 mm in 10 mm increments. Typical production velocity for MW panels is around 4 m/min with a maximum of 6m/min.
A recent addition to the MW production line is an automated profiling machine which produces corrugation inserts for the manufacture of WM roof panels.

The MW production line can also be used to produce:

Gypsum Board Sandwich Panels with Insulation in Oriented Mineral wool. These panels are a highly innovative product with applications as internal dividing walls.
Bituminous Membrane with oriented Mineral Wool Insulation. This product combines the waterproofing characteristic of bituminous membrane to the thermal insulation properties of oriented mineral wool. This product is typically used on flat or slightly sloping concrete roofs.









Machinery and Plant List


Mineral Wool Line - Manufacturer: ROBOR s. n. c.

1. Slat conveyor for loading of mineral wool bundles
2. Elevating platform for feeding of mineral wool slabs
3. Feed conveyor for multi blade saw
4. Multi blade saw, complete with cutting station, motorized conveyor for feeding of slabs during cutting, dust extraction system
5. Spare multi blade station
6. Conveyor which receives the cut minerals wool strips and transports them to the orienting station
7. Orienting belt conveyor
8. Belt conveyor for oriented mineral wool strips
9. Bituminous membrane uncoiler
10. Bituminous membrane alignment mechanism
11. Roller conveyor for the transport of bituminous membrane from the uncoiler to the station where it joins with the mineral wool strips
12. Gas burner, consisting of twelve torches
13. Caterpillar slat conveyor for pressing bituminous membrane to mineral wool strips
14. Belt conveyor
15. Caterpillar slat conveyor for pressing glued Kraft paper to mineral wool strips
16. Belt conveyor
17. Edge trimming station
18. Milling station for the milling of the top part of the mineral wool mat5
19. Milling station for the milling of the mineral wool mat edges
20. Flying circular saw
21. Mineral wool mat despathing station. The mineral wool mats can be dispatched to three different locations: straight ahead towards the packing station of rolled bituminous membrane; to the right to feed the gypsum board line; to the left to feed the line for the production of sandwich panels
22. Semi automatic conveyor for the forming of bituminous membrane rolls
23. Two speed belt conveyor
24. Plastics welding station for the formation of plastic bags bituminous membrane rolls
25. Conveyor for the transport of bituminous membrane rolls to transverse welding bar
26. Conveyor for the transport of bituminous membrane rolls to lateral welding bars
27. Bridge loader for gypsum boards
28. Conveyor for the transport of lower gypsum board panel from the glue spreading machine to the station where the complete sandwich panel is formed
29. Conveyor for the transport of upper gypsum board panel from the glue spreading machine to the bridge loader
30. Glue spreading machine for gluing of the upper face of the gypsum board
31. Glue spreading machine for gluing of the lower face of the gypsum board
32. Gypsum board sandwich panel conveyor
33. Station for the insertion of frame edgings of gypsum board sandwich panels
34. Station for the unloading of gypsum board sandwich panels by means of elevating platform
35. Conveyors for feeding glue spreading machines
36. Bridge loader for loading gypsum boards on to conveyors 35 above
37. Station for the unloading of gypsum boards from bundles
38. Conveyor for the transport of mineral wool mats to the steel sandwich panel line

Roll Forming Line - Manufacturer: PM-PIEMME s. n. c.

1. Two in number uncoilers complete with loading platform
2. Two in number in roller conveyors for leading uncoiled steel sheet from uncoiler to profiling machines
3. Two in number flying guillotine shears for cutting/trimming of sheet metal
4. Profiling machine PME/80/1300/14 pass for the production of micro corrugated hidden bolt wall panel (pas 1  14) and micro ribbed hidden bolt wall panel (pass 7  14) . Also used for the production of micro corrugated visible screw wall panel (pass 1  14) and micro ribbed visible screw wall panel (pass 7  14) .
5. Profiling machine PME/100/1300/24 pass. Used for the production of corrugated panels for roof panels (pass 1  17) and inner wall panels hidden or visible screw joins (pass 18  24)
6. Conveyors for transporting formed steel panels to pre heating tunnel
7. Control panel with PLC display monitor.



Rigid Polyurethane Foam panels Production Line - Manufacturer: PU. MA. s. r. l.

1. Preheating tunnel for preheating of metal sheets, complete with pipework, thermostats, shutters, electrovalves and temperature sensors.
2. Roller conveyor for leading lower sheet to caterpillar press
3. Overhead roller conveyor for leading upper sheet to caterpillar press
4. High pressure foaming station consisting of four in number ready use storage tanks of approximate capacity of 150 liters each, respectively for isocyanate, polyol, Freon and catalyst. Each tank is supplied with high and low level indicators, inspection manhole etc.
5. Dosing station consisting of two pairs of high pressure variable delivery dosing pumps for polyol and isocyanate, two in number lower pressure variable delivery pumps for on line correction of freon and catalyst, one in number mixing station complete with electric motor and agitator, two in number mixing heads with nozzles, calibration springs and valve for cleaning. Moreover, the foaming station is supplied complete with self cleaning motorized filters, electronic pressure transducers, electronic flow transducers, pressure gauges, pressure vessel for methylene chloride, electrovalves for recycling or foaming, pressure reducers for compressed air, manual valves for emptying tanks, pipework and electric control panel complete with PLC display monitor.
6. Two in number transverse distributing arms
7. One in number caterpillar press, 32 meters long, suitable for the production of sandwich panels of thickness 30  200 mm. The two slat conveyors of the caterpillar press are mounted on top of each other. The lower slat conveyor is mounted on fixed pads, while the top slat conveyor can move up and down on the vertical axis by means of hydraulic pistons. The drive of the caterpillar press is made by means of direct current motors. The press is supplied complete with a heating system for the slat conveyors consisting of two in number water air heat exchangers, insulated ductwork and a system of shutters, electrovalves, thermostats and temperature infra red sensors
8. Roller conveyor positioned between end of caterpillar press and flying saw
9. Flying band saw for cutting to length of panels
10. Disc conveyor in three independent motorized sections
11. Panel unloader and stacker consisting of eight in number modular sections, each section is supplied with a rotator, pneumatic vices for blocking of panel during rotation, extractor arm, stacking platform, stoppers for the return of the extractor arms and a nylon chain conveyor for evacuation of the formed panel bundle.
12. Conveyor system for transporting bundle to wrapping machine
13. Wrapping machine for the packing of bundles of panels, complete with spacer feed mechanism and possibility of varying wrapping cycle
14. Chain conveyor for unloading of bundle
15. Computer control desk for interfacing and synchronization of the entire sandwich panel line, complete with display monitor for the control and checking of production parameters, alarms etc.

Services Plant

1. Hot water boiler complete with diesel fuel burner
2. Cold water storage reservoir, 2000 litre capacity
3. Hot water storage reservoir, 2000 litre capacity, complete with calorifier
4. Water chiller
5. Air compressor, complete with air receiver and dryer
6. Hot water circulation pump, for heat exchangers on caterpillar press
7. Hot water circulation pump, for heat exchangers on pre heating tunnel
8. Hot water circulation pump, for calorifier on hot water storage reservoir
9. Hot water circulation pump, for heat exchangers on polyol and isocyanate daily use storage tanks
10. Cold water circulation pump, for heat exchangers on polyol and isocyanate daily use storage tanks
11. Cold water circulation pump, for fan coil units in chemical storage area spaces
12. Hot water circulation pump, for heat exchangers on freon storage tanks
13. Sound absorbing panel for flying saw station
14. Series of control panels for the control of various systems above, complete with all necessary instrumentation, push buttons, safety switches
15. One in number 20t capacity overhead traveling crane
16. One number 20 t capacity electronic hook scale


Chemical storage Area

1. Two in number polyol storage tanks, each of 20000 litre capacity, mounted on load cells, complete with inspection man hole, electric pump for filling of tanks from road tanker, for the transfer between tanks, and for delivery to daily use storage tank: series of automatic valves for the above functions; one in number filter on suction side of pump
2. Two in number polyol storage tanks, each of 20000 litre capacity, mounted on load cells, complete with inspection man hole, electric pump for filling of tanks from road tanker, for the transfer between tanks, and for delivery to daily use storage tank: series of automatic valves for the above functions; one in number filter on suction side of pump
3. Two in number Freon storage tanks, each of 5000 litre capacity, complete with all required safety features, electric pump for filling of tanks from road tanker, for the transfer between tanks, and for delivery to reactor: series of automatic valves for the above functions.
4. One in number electrical switchboard for the control of the chemicals storage area, complete with necessary alarms

Daily Use Storage Tanks

1. One in number daily use base mix (Polyol  Freon  Catalyst) tank of 3000 litre capacity complete with: heat exchanger; thermostat for reading temperature of the product; electrovalves for the selection of hot or cold water through heat exchanger; maximum and minimum level gauges; electric motor for agitator; electric pump with filter on suction side for the recirculation and delivery to dosing station; electrovalve for automatic selection of electric pump mode; electric cabinet with On  Off switches for electric pump, digital temperature display, visual and audio alarms, for levels, safety devices.
2. One in number daily use Isocyanate tank of 3000 litre capacity complete with: heat exchanger; thermostat for reading temperature of the product; electrovalves for the selection of hot or cold water through heat exchanger; maximum and minimum level gauges; electric motor for agitator; electric pump with filter on suction side for the recirculation and delivery to dosing station; electrovalve for automatic selection of electric pump mode; electric cabinet with On  Off switches for electric pump, digital temperature display, visual and audio alarms, for levels, safety devices.




ESP WALL I


ESP WALL I is suitable for use as a wall panel, either as external cladding or as internal dividing walls. The panel can be supplied with both faces micro ribbed (type A) , or with one of the faces micro corrugated (type B) . The panel is supplied with a weather seal.

Technical specifications

7 Width: 1000 mm
7 Length: 2000 mm  15000 mm
7 Panel thickness: 40 mm  100 mm * in 10 mm increments
7 Backing: Galvanized steel, Precoated galvanized steel, Aluminum plain or precoated, Cooper, Stainless Steel
7 Coating: Polyester, Polyvinylidene (Pvf2 or Pvdf) . Polyvinyl Chloride (PVC) . Foodsafe and Cold Store formulation. Strippable prorective film.
7 Insulation: Rigid Polyurethane Foam (PUR) density 35  40 kg/m3, CFC free


ESP WALL II

ESP WALL II is suitable for use an external wall cladding panel. A feature of this panel is the Blind Screw joint, which eliminates draughts and thermal bridging.
Moreover, as the screw joint is masked by the overlapping panel, the cladding is free from unsightly visible screws. The panel can be supplied with both faces micro ribbed (type A) , or with one of the faces micro corrugated (type B) . The panel I supplied with a weather seal.

Technical specification:

7 Width: 1000 mm
7 Length: 2000 mm  15000 mm
7 Panel thickness: 30 mm  100 mm * in 10 mm increments
7 Backing: Galvanized steel, Precoated galvanized steel, Aluminum plain or precoated, Cooper, Stainless Steel
7 Coating: Polyester, Polyvinylidene (Pvf2 or Pvdf) . Polyvinyl Chloride (PVC) . Foodsafe and Cold Store formulation. Strippable prorective film.
7 Insulation: Rigid Polyurethane Foam (PUR) density 35  40 kg/m3, CFC free


ESP ROOF

ESP ROOF is suitable for use as a roof-cladding panel. The panel is designed with four generously dimensioned corrugations, 42 mm high, 70 mm wide at the base and 30 mm wide at the apex. The inherent rigidity allows wide spans to be bridged thus allowing more costs effective structural steel design. The particular design of the overlap join guarantees a weather tight joint. However the panel is supplied with a weather seal as standard. The internal face of the panel can be supplied either micro ribbed (type A) or micro corrugated (type B) .


Technical specification:

7 Width: 1000 mm
7 Length: 2000 mm  15000 mm
7 Panel thickness: 40 mm  100 mm * in 10 mm increments
7 Backing: Galvanized steel, Precoated galvanized steel, Aluminium plain or precoated, Cooper, Stainless Steel
7 Coating: Polyester, Polyvinylidene (Pvf2 or Pvdf) . Polyvinyl Chloride (PVC) . Foodsafe and Cold Store formulation. Strippable prorective film.
7 Insulation: Rigid Polyurethane Foam (PUR) density 35  40 kg/m3, CFC free


ESP MINEROOF

ESP MINEROOF is suitable for use as roof panel. The panel can be supplied with both faces micro ribbed (type A) , or with one of the faces micro corrugated (type B)

Technical specification:

7 Width: 1000 mm
7 Length: 2000 mm  15000 mm
7 Sheet thickness: minimum 0,6 mm, maximum 1,2 mm
7 Panel thickness: 50 mm  60 mm  80 mm  100 mm
7 Faces: Galvanized steel, Precoated Galvanized Steel, Cooper, Stainless Steel plain or coated.
7 Coating: Polyester, Polyvinylidene (Pvf2 or Pvdf) . Polyvinyl Chloride (PVC) . Foodsafe and Cold Store formulation.
7 Insulation: Oriented mineral Wool,


ESP MINERWALL

ESP MINERWALL is suitable for use as wall panel. The panel can be supplied with both faces micro ribbed (type A) , or with one of the faces micro corrugated (type B)

Technical specification:

7 Width: 1000 mm
7 Length: 2000 mm  15000 mm
7 Sheet thickness: minimum 0,6 mm, maximum 1,2 mm
7 Panel thickness: 50 mm  60 mm  80 mm  100 mm
7 Faces: Galvanized Steel, Precoated Galvanized Steel, Cooper, Stainless Steel plain or coated.
7 Coating: Polyester, Polyvinylidene (Pvf2 or Pvdf) . Polyvinyl Chloride (PVC) . Foodsafe and Cold Store formulation.
7 Insulation: Oriented mineral Wool,